FLEETS

Caterpillar produces 1000th 797

Heavyweight going the distance.

Caterpillar's 797 ultra-class truck has stood the test of time.

Caterpillar's 797 ultra-class truck has stood the test of time.

When it first debuted in 1999, the 797 had a nominal payload capacity of 327 tonnes.

The latest iteration, the 797F has grown that capacity to 363t, the magical 400 short ton mark.

According to Caterpillar, the 797 is the only mining truck in its size class to reach the 1000 truck milestone.

Its competitors include the Liebherr T282, the Komatsu 980E and the Terex MT6300. Those are all electric drive trucks.

The latter machine is part of the Caterpillar range these days, although it is no longer being made.

The first 797 placed in mining operations in 1999 is still in service, having clocked up more than 130,000 hours working in Canadian oil sands.

The largest populations of the trucks are in North America, South America and Australia and they are used in oil sands, copper, coal and iron ore.

Caterpillar global product manager, large mining trucks Sudhanshu Singh said the 797 had proved its ability to deliver high production in the most challenging conditions from the extreme cold and soft underfoot conditions of the Canadian oil sands to the high altitude, deep pit copper operations in South America.

"In a broad range of applications the 797F sets the production standard for ultra-class mining trucks," he said.

"That's a big reason why there are double the number of 797s at work today compared to the total number of all competitors' trucks in the size class."

To be fair, the Komatsu 980E was introduced in 2016.

A 20-cylinder quad-turbocharged Cat C175 engine powers the 797F, producing 2893 kilowatts. For applications that do not require the highest power, such as flat hauls found in many coal and iron ore applications, a 2647kW setting is available.

A variety of fuel maps are available to balance productivity and fuel consumption and a Tier 4 configuration is available too.

Caterpillar has assembled all 1000 of its 797s at its Decatur, Illinois facility.

A growing series of reports, each focused on a key discussion point for the mining sector, brought to you by the Mining Monthly Intelligence team.

A growing series of reports, each focused on a key discussion point for the mining sector, brought to you by the Mining Monthly Intelligence team.

editions

ESG Mining Company Index: Benchmarking the Future of Sustainable Mining

The ESG Mining Company Index report provides an in-depth evaluation of ESG performance of 61 of the world's largest mining companies. Using a robust framework, it assesses each company across 9 meticulously weighted indicators within 6 essential pillars.

editions

Mining Magazine Intelligence Exploration Report 2024 (feat. Opaxe data)

A comprehensive review of exploration trends and technologies, highlighting the best intercepts and discoveries and the latest initial resource estimates.

editions

Mining Magazine Intelligence Future Fleets Report 2024

The report paints a picture of the equipment landscape and includes detailed profiles of mines that are employing these fleets

editions

Mining Magazine Intelligence Digitalisation Report 2023

An in-depth review of operations that use digitalisation technology to drive improvements across all areas of mining production